Every CCP Logged. Every Lot Traceable.
Every CIP Cycle Verified.
Continuous monitoring for the plant floor — temperature, allergen changeover, line OEE, energy per case, and FSMA 204 traceability. One platform, hygienic-zone ready.
One prevented temperature excursion ($10,000+ in product loss) pays for a year of monitoring.
Built for HACCP, FSMA & SQF Realities
The compliance work doesn't go away — but it stops being manual. Continuous data, automatic records, audit-ready exports.
Automated HACCP CCP logging.
Continuous temperature, time, and pH monitoring on every Critical Control Point. Excursion alerts before product is at risk. No more clipboards.
FSMA 204 traceability ready.
Lot genealogy, key data elements, and traceability lot codes captured automatically from every production run. Pull any lot in seconds, not days.
Allergen changeover verification.
CIP cycle conductivity, time, and temperature logged per changeover. Sanitation supervisor signs off in-app. Allergen evidence is auditable end-to-end.
Hygienic-zone OEE.
OEE per line, per shift, per SKU. Sanitation downtime separated from unplanned downtime so your real running performance is visible.
Energy per case tracked.
kWh per finished case (or per liter, per pound). Find the lines, shifts, and SKUs that quietly burn 30% more energy than the median.
Shelf-life signal early.
Cold-chain dwell time and temperature exposure tracked from receiving through finished goods. Quality holds get evidence; pass-through gets data.
Speaks Plant-Floor, Not Silicon Valley.
Your operators talk in lines, production runs, CIP cycles, and SKUs. The dashboards do the same. No re-training people who already know the work.
Your QA team talks in CCPs, deviations, and lot codes. The records line up with your HACCP plan, your FSMA 204 traceability strategy, and your sanitation SOPs. Audits stop being archaeology.
Your maintenance team gets their own view: filler downtime by cause, conveyor jam frequency, refrigeration compressor health. Not a generic OEE chart — actual mechanical signals from the actual equipment.
Common Questions From Plant Managers
Will this hold up to washdown?
Sensors and gateways are rated for hygienic-zone deployment. Stainless mounts, IP67 ingress where required, and intrinsically-safe options for explosion-rated zones. We spec the install per zone, not as a one-size-fits-all kit.
Does this replace our existing CCP paper logs?
Yes — and the records are 21 CFR Part 11-style audit-trailed (timestamps, user IDs, immutable history). FDA inspectors get a cleaner trail than paper. Operators still confirm exceptions; the system removes routine handwriting.
How does this work with our existing PLCs / SCADA?
Modbus TCP, OPC-UA, EtherNet/IP, and direct Sparkplug B over MQTT. We sit alongside your SCADA, not in place of it. Read-only by default; write-back is opt-in per asset and gated by authority.
What about allergen residue verification?
We log every CIP cycle's conductivity, temperature, time, and chemical concentrations. Combined with ATP swab results entered in-app, you get an end-to-end allergen-changeover record per line per SKU change.
Can we export to our existing QMS / ERP?
Yes — webhooks, REST API, or SFTP CSV drops. We push lot genealogy, CCP excursions, and OEE summaries to TraceGains, SafetyChain, NetSuite, SAP, or whatever you run. Integration is configured, not built.