Flowstate Industrial
Calculator
Works for Any Manufacturer

Know Your Equipment Is Healthy
Across Every Vertical.

Condition monitoring, utilization tracking, and predictive maintenance for any equipment type. 22 asset types supported. Data flowing in 7 days.

One prevented critical failure saves $5,000-$50,000. Monitoring pays for itself.

Problems Every Manufacturer Faces

Regardless of vertical, these cost every manufacturer money. Flowstate turns surprises into planned action.

Unexpected Breakdowns

$5,000-$50,000+

Equipment fails without warning. Emergency repairs and rush parts cost 3x planned maintenance.

Condition monitoring catches degradation weeks before failure.

No Utilization Data

10-30% Hidden Loss

You know machines sit idle, but can't measure when, why, or how much it costs.

Real-time utilization tracking on every asset.

Energy Waste

$1,000-$5,000/mo

Machines consume power during idle time and nobody tracks which ones are the worst.

Power monitoring identifies top energy wasters automatically.

Guessing at OEE

5-15% Hidden Loss

Manual spreadsheets miss micro-stops, speed losses, and quality events.

Automated OEE from real machine data — no manual entry.

How It Works

Step 1

We Install

Edge gateway with wireless sensors. Cellular connectivity. 6 industrial protocols supported. Installed during a single shift.

Step 2

Data Flows

Vibration, temperature, power, machine state, and process data stream to your dashboards within 7 days. ISA-95 hierarchy auto-configured.

Step 3

Problems Caught Early

ISO 10816 health assessment, smart alerts, OEE tracking, and weekly automated reports. AI anomaly detection learns your equipment.

All-Inclusive Equipment Monitoring

Hardware + installation + platform + support. One per-machine price.

90-Day ROI Guarantee

The Industrial Visibility Package

Everything you need. Nothing you don't.

$199/machine/mo

Production machines only · Sensors & infrastructure included free

  • Condition monitoring on every asset
  • Hardware included (edge nodes + sensors + cellular)
  • Real-time native dashboards
  • Email & SMS alerts
  • Weekly automated health reports
  • 6 protocol integrations included
  • Remote professional installation + training
  • 1-year hot data + 2-year archive
  • API access + Slack/Teams alerts
  • AI anomaly detection + predictive maintenance

Volume Discounts Available

Per-machine pricing decreases as you add more machines. Contact us for a custom quote.

12-month agreement. Monthly billing. Month-6 exit ramp. Data flowing in 7 days or setup fee refund.

The Math Is Simple

One Critical Equipment Failure

$5,000-$50,000+

Parts + downtime + emergency repair + ripple effects

Prevent one critical failure and Flowstate pays for itself. Most facilities see ROI within 90 days of deployment.

See the Proof

Don't take our word for it. See real data and explore industry benchmarks.

Watch Our Live Lab

Real equipment running in our Massillon, OH lab. Real Sparkplug B data, no login required.

See Live Machines

OEE Benchmarks by Equipment Type

Industry-standard availability, performance, and quality targets across equipment types.

Explore Benchmarks

Ready to See What Your Equipment Is Doing?

Use our free assessment tool to see exactly what monitoring would look like for your facility.