Generic

Modbus RTU Sensor

60 minutesAdvancedModbus RTU

What You Need

USB-to-RS485 adapter
Shielded twisted pair cable (length varies)
120 ohm termination resistors (2x) (x2)
Flowstate CL260 edge nodeIncluded in kit

Customer provides:

  • Sensor register map / datasheet
  • RS-485 wiring path
  • Sensor power supply

Physical Connection

  1. 1

    Identify RS-485 terminals

    Locate the RS-485 A (+), B (-), and GND terminals on the sensor. These are typically screw terminals labeled A/B or D+/D-.

  2. 2

    Wire RS-485 bus

    Connect shielded twisted pair cable from the sensor to a USB-to-RS485 adapter on the Flowstate edge node. Use daisy-chain topology for multiple sensors.

    Add 120 ohm termination resistors at both ends of the bus. Maximum bus length: 1200m (4000ft).

  3. 3

    Power the sensor

    Provide power per the sensor's spec (commonly 12-24V DC). Use the same power supply ground as the RS-485 bus ground.

Machine Configuration

  1. 1

    Set Modbus address

    Set a unique Modbus station address (1-247) on the sensor via DIP switches, buttons, or configuration software. Note the baud rate and parity settings.

  2. 2

    Configure register map

    Obtain the sensor's Modbus register map from the manufacturer. Note register addresses, data types (INT16, FLOAT32), and byte order (big/little endian).

  3. 3

    Create Flowstate template

    In the Flowstate edge node, create a Modbus RTU device template with the sensor's register map. Map registers to named metrics.

Verification

  1. 1

    Read test registers

    Use modpoll or the Flowstate diagnostics tool to read a known register. Verify the value matches the sensor's display.

  2. 2

    Dashboard check

    Sensor metrics appear in Flowstate with correct units and scaling.

Available Metrics (4)

Configurable — depends on sensor register map
Typical: temperature, pressure, humidity, flow, level, vibration
Sensor status / fault register
Raw register values (INT16 / FLOAT32)

Don't have Modbus RTU access?

The universal CT clamp works on any machine — 15 minutes, zero configuration.

CT Clamp Fallback Guide

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