IMA Group (Ilapak)

Delta 3000

Also applies to: Delta 5000, Carrera 500, Carrera 1200

90 minutesAdvancedOPC-UAFull OEE

What You Need

Cat6 Ethernet cableIncluded in kit
Flowstate CL260 edge nodeIncluded in kit

Customer provides:

  • PLC documentation/tag list
  • Network access
  • Controls engineer for PLC configuration

Physical Connection

  1. 1

    Locate the machine PLC Ethernet port

    IMA packaging machines use Siemens or Allen-Bradley PLCs with Ethernet. Locate the CPU Ethernet port in the main control cabinet.

  2. 2

    Connect to edge node

    Cat6 from the PLC Ethernet port to the Flowstate edge node.

Machine Configuration

  1. 1

    Configure PackML OPC-UA

    IMA machines with PackML support expose standardized machine states (Stopped/Starting/Running/Completing/Aborted) via OPC-UA. Configure the OPC-UA server endpoint in the PLC project.

    PackML state machine provides OEE calculation hooks: unit counter, reject counter, and machine state duration timestamps.

Verification

  1. 1

    Read PackML state

    Verify the OPC-UA namespace includes PackML standard nodes: UnitModeCurrentState, MachinePrimaryState, MachSpeed, ProdProcessedCount.

Available Metrics (8)

PackML machine state (Stopped/Starting/Running/Aborted)
Machine speed (units/min)
Good count (units)
Reject count (units)
Batch number
Recipe name / product code
Downtime reason codes
OEE components (A × P × Q)

Don't have OPC-UA access?

The universal CT clamp works on any machine — 15 minutes, zero configuration.

CT Clamp Fallback Guide

Ready to Connect?

Calculate what downtime is costing you, then get started.